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Digital Cam Switch Unit
CamCon DC190
Digitronic Automationsanlagen GmbH
Steinbeisstraße 3 D - 72636 Frickenhausen Tel. +49 7022 40590-0 Fax -10
Auf der Langwies 1 D - 65510 Hünstetten-Wallbach Tel. +49 6126 9453-0 Fax -42
Internet: http://www.digitronic.com E-Mail: mail@digitronic.com
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Inhaltsverzeichnis

Seite 1 - CamCon DC190

Digital Cam Switch UnitCamCon DC190Digitronic Automationsanlagen GmbHSteinbeisstraße 3 • D - 72636 Frickenhausen • Tel. +49 7022 40590-0 • Fax -10Auf

Seite 2 - For your attention

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1902.1.1. Measuring delay time for Speed CompensationSeveral ways of measuring dela

Seite 3

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1902.1.2. Speed Compensation using off-centre pressure, e.g. brake functionsThe Spe

Seite 4

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1902.1.3. Not linear Speed Compensation (NLT)The method for the compensation of a n

Seite 5

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1903. InstallationThe device is snapped onto an "EN - carrier rail" in th

Seite 6 - 1. Introduction

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904. Electrical connectionsBefore you begin with wiring, please consult the follow

Seite 7 - 2. Operating Pinciples

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.1.4. Pin allocation of Inputs 1 - 16Pin 21: 0V Input signal ground (L-)Pin 22

Seite 8 - 2.1. Speed Compensation

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.1.6. Pin allocation of outputs 17 - 32Pin 61: 0V Output power supply for outpu

Seite 9

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.2.2. PIN - Allocation of the Serial Interface RS485 (Optional)DSUB 9 male: RS4

Seite 10

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.2.2.1. Terminal Resistors of the RS485 InterfaceTo switch the terminal resisto

Seite 11 - Verlauf Nocke 1 Nocke 2

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.4. Connecting the Ethernet InterfaceConnecting the CamCon to the EtherNet or l

Seite 12 - 2.2. Time - Cam

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190For your attentionThis instruction manual relates to the CamCon DC190 from 11/20

Seite 13 - 3.1. Dimension

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.6. The measuring systemThe measuring system is designed to record the necessar

Seite 14

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.6.3. Incremental measuring system inputSystems with 90° phase shift signals su

Seite 15

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.6.3.3. Incremental Hiperface measuring system input with SINCOS levelThe Hiper

Seite 16

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.6.5. PLL measuring system inputSystems with Phase - Lock - Loop data recording

Seite 17

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.7. OutputsThe CamCon DC190 features 32 on board short circuit proof outputs. T

Seite 18

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.10. Status DisplayThe CamCon DC190 features several status displays: 32 output

Seite 19

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1904.10.1. The DC190 Status LEDThe status LED of the CamCon shows the different bli

Seite 20 - 4.6. The measuring system

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190If the IP address is 169.254.148.76 (for example when using a cross over cable)

Seite 21

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906. ProgrammingNote: The Web programming requires Java Script and ActiveX (Intern

Seite 22

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.2. The Main MenuEvery configuration starts in the main menu. No matter what su

Seite 23

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190Table of Contents1. Introduction...

Seite 24 - 4.8. Inputs

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.4.2. Offline - SimulationThe Digisoft 2000 Program gives you the opportunity t

Seite 25 - 4.10. Status Display

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.5.2. Entering the Speed CompensationYou can select between five different mode

Seite 26 - 5.1. Setting the IP-Address

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6. System settingsSelect the system parameter of your cam switch of your CamCo

Seite 27

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.1.4. Electronic Gear TransmissionThe option "Transmision - multiplier&

Seite 28 - 6.1. Deleting the Cam Control

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.1.6. Configuration of the special measuring systemIf your Measuring System i

Seite 29 - 6.4.1. CamCon device option

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.1.6.3. Special measuring system - Incremental- Resolution Enter the maximum

Seite 30 - 6.5.1. Entering Cams

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.1.6.4. Special measuring system - MultiThis Measuring System is needed to us

Seite 31

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.1.6.5. Special Measuring System - PLLThe PLL Measuring system (Phase - Lock

Seite 32 - 6.6.1.2. Value Hysteresis

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.1.6.7. Special measuring system - AG615The AG615 - Single - Multiturn – Meas

Seite 33

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.1.6.9. Special measuring system - HIPERThis Special measuring system is used

Seite 34

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1905. Commissioning...

Seite 35

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.2. Measuring offsetMovement - "System" = Rotatory (standard) Movem

Seite 36

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.3. SpeedThis menu is used to set the CamCon’s speed display according to the

Seite 37

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190- Display: This is only necessary when using a CamCon DC50/51 or CD/CT10terminal

Seite 38

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.5. Special outputsThe special outputs are divided into analog and digital si

Seite 39

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190- Move detection output: Use to set an output for the indication of movement.The

Seite 40 - 6.6.2. Measuring offset

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190- Analog Cam: The CamCon can display cams not only as digital 24Volt outputs but

Seite 41 - 6.6.3. Speed

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190- Disable input: The output of the analog cam value can be frozen by setting an

Seite 42 - 6.6.4. Cable length

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.6.6. System upgrading- physical inputs: Display the number of available physic

Seite 43 - 6.6.5. Special outputs

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190- Enable - input: A Signal (+24V DC) at the selected input enables the cam outpu

Seite 44

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190"by actual value" This option uses the RAM memory to build up the prog

Seite 45

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1907. PLC - Logic - Module programming...

Seite 46 - 0° 90° 180° 270° 360°

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.7. Configuration menuYou can order the CamCon cam controller with different ha

Seite 47

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190- CP-Typ: If a CP16 Profibus Module (Order No.: CP16/P/IO) is attached at the un

Seite 48

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.7.1.1.1. Advanced hardware configuration for CamCon and external interfaceFor

Seite 49 - 6.6.7. Masterprogram

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.7.1.1.3. Ethercat hardware configurationThis option is only available if you h

Seite 50 - 6.7.1. Configure hardware

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.7.2. PLC configurationThe PLC - logic - module of the CamCon combines the hard

Seite 51

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1906.7.4. Unit ConfigurationIn this menu, the device can be completely deleted, and

Seite 52

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1908. Error messages and removal of errors (FAQ)The error messages appear on the st

Seite 53

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1908.4. Problem: "Pos - Err:3" respectively error number 3.Possible cause

Seite 54 - 6.7.3. Key allocation

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1908.8. Problem: The EEProm memory is full.Cause:Too little memory space available

Seite 55 - 6.7.4. Unit Configuration

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1908.13. Problem: "Clear..." respectively error number 3Cause:The CamCon

Seite 56

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1901. IntroductionElectronic Cam Switch Units have been successfully used in indust

Seite 57

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1909. Technical DataDisplay...

Seite 58

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC19010. IndexActual value...

Seite 59

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190Inputs, general...

Seite 60 - 9. Technical Data

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190Pos - Err 5...

Seite 61 - 10. Index

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190User...

Seite 62

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1902. Operating PinciplesDiagram: Principles of a Cam Switch UnitA principle for be

Seite 63

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC1902.1. Speed CompensationEach mechanical switch component (e.g. shield, magnetic v

Seite 64

Digitronic Digital Cam Switch UnitAutomationsanlagen GmbH CamCon DC190A small example in figures was designed to eludicate:Supposing the drive cylinde

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