77157DC-200/300 Counting ScaleOperation ManualCounting ScaleVersion 21.51
4 DC-200/300 Operation ManualDC-200/300 Mode FlowchartThe chart below shows the functions under each of the DC-200/300 modes. Use the Mode key to swit
94 DC-200/300 Operation ManualTotal Label FormatProgramming a Free Format LabelBefore starting this operation, you will need to know the following inf
Printing Labels (DC-300 only) 954. If you pressed the CLEAR key, the next screen will ask you which existing format you want to copy(including previou
96 DC-200/300 Operation ManualFormatting Frame DataThis section will explain how to program the position of a frame on a label. The X and Y Base Posit
Printing Labels (DC-300 only) 97Print the Free Format FileYou can print as a report the parameters of a Free Format you have programmed. There is no r
98 DC-200/300 Operation Manual1. Press MODE until the display shows ITEMCODE PROGRAMMING. The S annunciator,indicating the Programming Mode, willillum
Printing Labels (DC-300 only) 9913. Press the * REPRINT key to accept the Character Size as M5 with no change. This will bring you to the IDCode progr
100 DC-200/300 Operation Manualwill bring you back to the Title Part No. programming mode opening screen.47. Press the + key once to move to the next
Printing Labels (DC-300 only) 1017.6 Changing Label FormatsThe DC-300 has four different ways to determine which label format will print.• change the
102 DC-200/300 Operation Manual7.6.2 Change the Default Label TypeThis changes the default label format for all item codes programmed with the label f
Job Sequence Programming 1038.0 Job Sequence ProgrammingThe ability to program a series of instructions for the operators that appear on the display i
Introduction 51.3 Keyboard and DisplayFigure 1-2 shows the DC-200/300 console with annunciators, the alphanumeric keyboard and the numerickeypad. Annu
104 DC-200/300 Operation Manual4. Press the >> key until you see the option for 3 TARE (T). Press the CODE key to assign the TARE key to stepone
Reports 1059.0 Reports9.1 Available ReportsThe DC-200/300 has the ability to print reports on receipt paper to aid in analysis and management of inven
106 DC-200/300 Operation Manual9.2 Item Reports9.2.1 One Item ReportThis option prints all stored information about the selected item code. To print a
Reports 1079.2.2 All Item PrintThis option prints all the stored information about each item code stored in memory. To print a report for a singleItem
108 DC-200/300 Operation Manual9.3 Inventory ReportsThese reports help you to manage your inventory so that you don’t have stockouts halting productio
Reports 1091. From the stand-by screen, press the MODE key once to enter the report mode. The X annunciator will beilluminated confirming you are in r
110 DC-200/300 Operation Manual9.4 Shelf Location Label Print (DC-300 only)This option allows you to print labels that can either be used for shipping
Reports 1119.5 Programming Reports (DC-300 only)9.5.1 Factory Name Report (DC-300 only)To check what factory names are already programmed into the sca
112 DC-200/300 Operation Manual9.5.2 Address File Report (DC-300 only)To check what addresses are already programmed into the scale and see what addre
Reports 1139.5.3 Text File Report (DC-300 only)Up to 20 pre-programmed text files can be stored in the DC-300. See Section 7.2.3 on how to program a t
6 DC-200/300 Operation Manual.Key DescriptionTurns the scale display on or offUsed to enter numeric values. When using the scale, first enter a numeri
114 DC-200/300 Operation Manual9.5.4 Logo File Report (DC-300 only)To check what logos are already programmed into the scale and see what logo files a
Password Protecting the Programming Functions 11510.0 Password Protecting the Programming FunctionsIn some situations it may be useful to password pro
116 DC-200/300 Operation Manual•If there is no existing password for this mode, you can leave it without one by pressing the * REPRINTkey without ente
Network Connection 11711.0 Network ConnectionIf you use the DC-200/300 default IP Addresses of 192.168.0.1 for the DC-300 or 192.168.0.2 for the DC-20
118 DC-200/300 Operation Manual11.3 Changing the IP Address Directly on the ScaleIn most situations you will be able to simply use the DC-200/300’s de
Network Connection 1194. The Local Connection Status box will appear. Click on the Properties button.5. The Local Area Connections Properties dialog b
120 DC-200/300 Operation ManualFigure 11-4. Assign IP Address to Computer7. Exit the Local Area Connection Properties and Local Area Connection Status
Network Connection 1212. Next you will be prompted to restart the scale.3. Turn the scale off and on again. After the power-up sequence, the DC-200/30
122 DC-200/300 Operation Manual12.0 Appendix12.1 DC-200/300 Error Message ListThe DC-200/300’s two-line alphanumeric display allows for detailed error
Appendix 123Please press code key Save the data and exit programming by pressing the Code keyDate invalid The date you have entered is not in the nece
Introduction 7• Operation Mode – print a label or report• Report Mode – print out a report• Program Mode – enter information about an item into tempor
124 DC-200/300 Operation Manual12.2 Interface Ports12.2.1 Overview of Interface PortsThe DC-200/300 is equipped with a number of interface ports enabl
Appendix 125RS232C PortIf connecting to... Set specs as follows...a PC SPEC 15: SIO SELECT JOB to “2: PC”SPEC 16: BAUD RATES (SIO) to the proper baud
126 DC-200/300 Operation ManualRS232 Option Card (SIO1 and SIO2)These two RS232C ports are set in tandem using the following specifications:Ethernet P
Appendix 12712.2.3 Connection from Scale to PC via the RS-232 PortFigure 12-2. Connection from Scale to PCPin Number Signal1CD2RXD3TXD45GND6DSR7RTS8CT
128 DC-200/300 Operation Manual12.2.4 Connection from Scale to PC via Ethernet PortIf you are connecting the scale directly to an IBM-compatible PC, u
Appendix 129Pin Number Description1CTS2GND3DSR4RXD5TXD6DTR7RTS8VccTable 12-9. Eight-Pin DIN Connector - DC-300
130 DC-200/300 Operation Manual12.2.6 Connection From Scale to Remote Platform Figure 12-4. Fourteen-Pin Amphenol Female12.3 Connecting an IBM Keyboar
Appendix 131The connector must be a 5-pin DIN (female) with the following pin configuration:In addition to using the alphabetic and numeric keys on th
132 DC-200/300 Operation Manual12.4.1 Header CodesData can be input with headers or without them. The following header codes are the ones recognized b
Appendix 13312.4.2 Z Commands via BarcodesYou can also scan barcode representations of the scale’s Z commands. This allows the scale operator to use t
8 DC-200/300 Operation Manual2.0 InstallationThis section describes the procedure for the installation and setup of the DC-200/300 counting scale.2.1
134 DC-200/300 Operation Manual12.4.6 Programming the QSC-6000 Plus Quickscan RS232C ScannerIf you are using the Quickscan RS232C barcode scanner sold
Appendix 1353. Set Handshaking Requirements Disable hardware handshaking Disable CTS/RTS flow control Disable XON/XOFF software handsha
136 DC-200/300 Operation Manual5. Set Interchange Delay 0 millisecondsSet0MillisecondsEnd6. Disable ACK/NAKSetDisableACK/NAKEnd7. Set Suffix Suf
Appendix 1378. Set Label ID disable ID controlSetDisable IDControlEnd9. Set Check Digit don’t compute check digit don’t transmit check digit
138 DC-200/300 Operation Manual10. Set Label Length set minimum length set length = 0SetSet minimumlengthSet 0Set 0End
Appendix 13912.4.7 Programming the QuickScan Keyboard Wedge ScannerIf you are using the Quickscan keyboard wedge barcode scanner connected to the IBM
140 DC-200/300 Operation Manual12.5 Label Formatting Worksheets (DC-300 only)The following worksheets are intended to help design and program free for
Appendix 141Format A1Format being copied and modified: A1New free format number: F__________Label size: 56mm (W) x 28mm (H)Angle: 0-0 deg
142 DC-200/300 Operation ManualFormat B2Format being copied and modified: B2New Free Format Number: F__________Label Size: 56 mm (W) x 31 mm (H)An
Appendix 143Format C3Format being copied and modified: C3New Free Format Number: F__________Label Size: 56 mm (W) x 34 mm (H)Angle: 0-0 degrees 1
Installation 92.2 RepackingIf the DC-200/300 counting scale must be returned for modification, calibration or repair, it must be properlypacked with s
144 DC-200/300 Operation ManualFormat U2-4Format being copied and modified: U2-4New Free Format Number: F__________Label Size: 56 mm (W) x 40 mm (
Appendix 145Format U3-5Format being copied and modified: U3-5New Free Format Number: F__________Label Size: 56 mm (W) x 43 mm (H)Angle: 0-0 degree
146 DC-200/300 Operation ManualFormat U4-6Format being copied and modified: U4-6New Free Format Number: F__________
Appendix 147Format U5-7Format being copied and modified: U5-7New Free Format Number: F__________Label Size: 56
148 DC-200/300 Operation ManualFormat U6-8Format being copied and modified: U6-8New Free Format Number: F__________
Appendix 149Angle: 0-0 degrees 1 - 90 degree rotation, 2- 180 degree rotation, 3-270 degree rotationPrint Status: 0-Nonprint; 1-Weight Print; 2-All Pr
150 DC-200/300 Operation ManualFormat U7-9Format being copied and modified: U7-9New Free Format Number: F__________
Appendix 151Format U8-10Format being copied and modified: U8-10New Free Format Number: F__________Label Size:
152 DC-200/300 Operation ManualFormat T5-11Format being copied and modified: T5-11New Free Format Number: F________
Appendix 153Format T6-12Format being copied and modified: T6-12New Free Format Number: F__________Label Size: 5
10 DC-200/300 Operation ManualStart-Up ScreensThe instructions below assume that you are using the scale as a stand-alone unit, with or without remote
154 DC-200/300 Operation ManualAngle: 0-0 degrees 1 - 90 degree rotation, 2- 180 degree rotation, 3-270 degree rotationPrint Status: 0-Nonprint; 1-Wei
Appendix 155Format T8-14Format being copied and modified: T8-14New Free Format Number: F__________Label Size: 3
156 DC-200/300 Operation ManualFormat T9-15Format being copied and modified: T9-15New Free Format Number: F________
Appendix 157Format T10-16Format being copied and modified: T10-16New Free Format Number: F__________Label Size:
158 DC-200/300 Operation ManualFormat T7-13Format being copied and modified: T7-13New Free Format Number: F________
Appendix 15912.6 Character Code TablesThese tables can be used together with the SHIFT UP + V (CHAR TYPE) keys to enter characters not availabledirect
160 DC-200/300 Operation ManualTable 12-17. ASCII Character Chart (Part 2)ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec HexCtrl-^ RS 30 1E >
Appendix 16112.6.2 Teraoka CodesTo enter an character from the Teraoka Code Table in a text field that will support it (ex. Part Name, PartNumber, Fac
162 DC-200/300 Operation Manual13.0 DC-200/300 Limited WarrantyRice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly
Installation 11REPRINT key to store the data in temporary memory and move to the time programming mode.3. Enter the current time using the numeric key
12 DC-200/300 Operation Manual4. Remove the battery slot screw holding in place the battery holder bracket, then remove the bracket.Figure 2-6. Batter
Configuration Settings 133.0 Configuration SettingsThis section presents the setup and configuration of the DC-200/300 counting scale to be used speci
14 DC-200/300 Operation ManualSPEC Description00 Auto Power Saving When No Weight Change & No Key Press0: Disable (DEFAULT)1: 1 minute2: 2 minutes
Configuration Settings 1509 Display Accuracy Unit Weight Calculation During Recomputing0: No (DEFAULT)1: Yes10 Set Point Buzzer0: Buzzer on (DEFAULT)1
16 DC-200/300 Operation Manual21 RS-232 Baud Rate for 8 Pin DIN 1 Connector0: 48001: 9600 (DEFAULT)2: 192003: 3840022 RS-232 Data Length for 8 Pin DIN
Configuration Settings 1736 PC Data Header Type0: Code 9 - numeric headers (DEFAULT)1: Title - alphabetic headers37 IBM Keyboard Port0: IBM Keyboard (
18 DC-200/300 Operation Manual50 Selection of Label and Receipt Printing Operation0: All operation (in/out/non-add) (DEFAULT)1: Out (shipping operatio
Configuration Settings 1963 Sample QuantityDetermines the number of pieces the scale assumes are on the platter when you press the PIECES key to calcu
20 DC-200/300 Operation Manual3.1.2 Weight and Measurement Specification (142 Settings)1. Press and hold the REZERO key and enter 142 using the numeri
Configuration Settings 21604Weight Decimal Point Position for Scale A0: 01: 0.0 2: 0.003: 0.000 (DEFAULT)4: 0.0000605Load Cell Sensitivity Selection i
22 DC-200/300 Operation Manual611Load Cell Sensitivity Selection in mV/V for Scale B0: 4.00 mV/V1: 3.76 mV/V2: 3.52 mV/V3: 3.28 mV/V4: 3.04 mV/V5: 2.8
Configuration Settings 23617Load Cell Sensitivity Selection in mV/V for Scale C0: 4.00 mV/V1: 3.76 mV/V2: 3.52 mV/V3: 3.28 mV/V4: 3.04 mV/V5: 2.80 mV/
© 2005 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice.Versi
24 DC-200/300 Operation Manual629Weight Reset When Tare0: Yes (DEFAULT)1: No630Auto Clear Tare When Rezero0: No (DEFAULT)1: Yes631Initial Start Range
Configuration Settings 253.2 Configuring Spec 141 and 142 Settings Using the Spec Upload UtilityThe DC-300 Utility Program includes a module called “S
26 DC-200/300 Operation Manual2. The scale display will next indicate that it is ready for the data transfer mode after the scale is restarted.Turn th
Configuration Settings 27Figure 3-2. User Specification Screen6. To change the setting of one or more of the first four specs, use the pull down list
28 DC-200/300 Operation Manual9. The program will confirm with the message Successfully Sent while the scale display shows the following.If you power
Configuration Settings 293.2.2 Uploading Saved Spec Configurations to a DC-200/300To download the spec settings from a DC-200/300 to the computer, see
30 DC-200/300 Operation ManualNote: If you have not yet installed the DC-300 Utility Programs, see “Installing the DC-300 Utility Program”.Figure 3-4.
Configuration Settings 31settings for that specification. To move to the next four specifications, press the Next button at the bottomof the dialog bo
32 DC-200/300 Operation Manual8. The program will confirm with the message Successfully Sent while the scale display shows the following.If you power
Calibration 334.0 CalibrationThe DC-200/300 counting scale is a high-precision instrument. Although the scale needs very little maintenance,you may wa
ii DC-200/300 Operation Manual5.10.3 Sample, Count and Print a Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34 DC-200/300 Operation Manual4. The scale display confirms that you are in the Calibration Mode. 5. Next, press the * REPRINT key to enter the zero s
Calibration 3510. Press the * REPRINT key to enter the weight calibration setting.11. Put a calibrated weight on the platform equal to the total capac
36 DC-200/300 Operation Manual5.0 Scale OperationsThe following paragraphs contain detailed operator instructions for the DC-200/300 counting scale (s
Scale Operations 375.1 Weight Unit SwitchingNotes: • SPEC 600 SCALE UNIT SPECIFICATION sets the default weight unit to Grams, Kgs or Lbs.• SPEC 642 WE
38 DC-200/300 Operation Manual5.3.3 Tare Addition or SubtractionTwo tares can be accumulated or subtracted using the TARE key as well. Tare weights ca
Scale Operations 394. Press SHIFT DOWN + NET/G. The weight display should now show 0.500 and the net weight annunciator isilluminated again.5.5 Enteri
40 DC-200/300 Operation Manual5.5.1 Unit Weight Operation by SamplingUnit weight operation by sampling is accomplished by placing a 10 piece sample on
Scale Operations 415.7 Setting a Lot NumberWhen storing item codes in the scale’s memory, you have the option to attach a lot number to that item. (Se
42 DC-200/300 Operation Manual5.9 Changing the Factory Name (DC-300 only)The DC-300 can store up to 32 factory names in memory so that they can be pri
Scale Operations 435.10.2 Part Accumulation and Negative Counting - Without Recalling an Item CodeThe DC-200/300 counting scale is fully capable of pa
iii8.0 Job Sequence Programming ... 1038.1 General Ins
44 DC-200/300 Operation ManualNegative Counting - Total Removed Displayed at the EndWith this procedure you can count accurately out of a full contain
Scale Operations 455.11 Using Item Codes in Normal or Operation ModeThe following paragraphs describe the procedure to recall item codes, recompute it
46 DC-200/300 Operation Manual3. To exit the view item information mode and return to the Stand-by or operation mode, press the CLEARkey.5.11.3 Re-Com
Scale Operations 475.11.5 Adding Parts To and Subtracting Parts From InventoryThe DC-300 is a self-contained inventory control system, capable of tra
48 DC-200/300 Operation Manual8. Repeat Step 7 above until you are done adding or subtracting all the bins or boxes of this item.9. Press the * REPRIN
Scale Programming 496.0 Scale ProgrammingThe DC-200/300 can store information for the parts you count most frequently, eliminating the need forre-ente
50 DC-200/300 Operation Manual6.1.1 Checking Memory StatusTo see how many existing items have been programmed and how many items can still be stored,
Scale Programming 5111. Enter the opening inventory amount up to a maximum of 8 digits. If you do not want to define anopening inventory amount here,
52 DC-200/300 Operation Manual6.1.3 View Item Codes in MemoryThe following procedure allows viewing item codes stored in memory but will not change an
Scale Programming 536.2.1 Item Database File FormatThis utility will also allow you to compile an item database in Microsoft Excel which can then be d
iv DC-200/300 Operation Manual12.6.2 Teraoka Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54 DC-200/300 Operation Manual6.2.2 Installing the DC-300 Utility Program1. Place the DC-300 CD-ROM in your computer’s CD-ROM drive and go to the Wind
Scale Programming 555. The installation program will prompt you to select the directory into which you want to install theDC-300 Utility software. You
56 DC-200/300 Operation Manualinstallation parameters, click on the Back button.Figure 6-5. Confirm Installation SelectionsPress the Install button to
Scale Programming 57to complete the installation.Figure 6-7. Restart ComputerOnce you have restarted your computer, you are ready to use the DC-300 Ut
58 DC-200/300 Operation Manual6.2.3 Item Uploading From the ScaleIf you have not already configured your computer for communication to your DC-300 sca
Scale Programming 59Figure 6-9. Choose File NameIf you choose an existing file, be sure that you want to overwrite the data previously stored under th
60 DC-200/300 Operation ManualTable 6-4 and display it in the “View” screen.Figure 6-11. Item Data MappingClick on the Save to File button to save the
Scale Programming 612. The main utility screen appears below.Figure 6-12. DC-300 Utility Main Downloading ScreenIn the Scale Number box, select the sc
62 DC-200/300 Operation Manual4. If the CSV file to be imported into the scale (downloaded to the scale) contains a header showing thefield titles, ma
Scale Programming 63Once the data has been mapped to a form that the scale can receive, it will display the data in grid form.Figure 6-16. Item Downlo
Introduction 1About This ManualThis manual contains operating procedures for the DC-200/300 counting scales and provides the user with all theinformat
64 DC-200/300 Operation Manual7.0 Printing Labels (DC-300 only)Note: Chapter 7.0 Printing Labels deals with the DC-300 scale onlyOne of the most usefu
Printing Labels (DC-300 only) 657.1.2 Label Format SamplesFigure 7-2. Label Format A1 - 60 X 55 mmFigure 7-3. Label Format B2 - 60 X 55 mmFigure 7-4.
66 DC-200/300 Operation ManualFigure 7-6. Label Format U3-5 - 60 X 95 mmFigure 7-7. Label Format U4-6 - 60 X 95 mmFigure 7-8. Label Format U5-7 - 60 X
Printing Labels (DC-300 only) 67Figure 7-10. Label Format U7-9 - 60 X 120 mm Figure 7-11. Label Format T5-11 - 60 X 120 mmFigure 7-12. Label Format U8
68 DC-200/300 Operation ManualFigure 7-13. Label Format T6-12 - 60 X 120 mmFigure 7-14. Label Format T7-13 - 60 X 120 mm
Printing Labels (DC-300 only) 69Figure 7-15. Label Format T8-14 - 60 X 120 mmFigure 7-16. Label Format T9-15 - 60 X 120 mmFigure 7-17. Label Format T1
70 DC-200/300 Operation Manual7.1.3 Character Sizes Available for Printing The DC-300 has 10 different font sizes for label printing, designated as S1
Printing Labels (DC-300 only) 717.1.4 Label and Paper Roll Set-Up This section explains how to load label and paper stock into the DC-300’s built-in p
72 DC-200/300 Operation Manual.Figure 7-20. Loading DC-300 Printer7.1.5 Cleaning the Thermal Printer Head Your DC-300 comes with a head cleaner kit fo
Printing Labels (DC-300 only) 737.1.7 Adjusting Printing Position If the thermal print head gets misaligned vertically, the vertical position can be a
2 DC-200/300 Operation ManualDC-200/300 Single ScaleNote: Units are selectable from lb to kg and can be programmed to weigh in other primary units: lb
74 DC-200/300 Operation Manual7.2 Programming Fields for Label Printing 7.2.1 Programming Factory Name Files The DC-300 allows you to store up to 32 f
Printing Labels (DC-300 only) 755. Repeat Step 3 to enter data on lines 2 and 3 for this factory name, if desired, pressing the * REPRINT keyto store
76 DC-200/300 Operation ManualFigure 7-22. Address Report4. To return to the Stand-by screen, press the MODE key three times.How To Program an Address
Printing Labels (DC-300 only) 77How To Delete an Address File1. Press MODE key until the display shows ITEM PROGRAMMING MODE. The S annunciator, indic
78 DC-200/300 Operation ManualHow to Program a Text File1. Press MODE key until the display shows ITEM CODE PROGRAMMING. The S annunciator, indicating
Printing Labels (DC-300 only) 797.2.4 Programming Logo Files The DC-300 allows you to store up to four logos in memory that can be utilized on free fo
80 DC-200/300 Operation ManualYou can also move manually around the grid using the keys shown below.Printing the Logo FilesIf this is the first time y
Printing Labels (DC-300 only) 81How to Program a Logo File1. Press MODE key until the display shows ITEM CODE PROGRAMMING. The S annunciator, indicati
82 DC-200/300 Operation Manual7.3 DC-300 Label Format Editor An alternative to using the label formatting worksheets to design a free format label (se
Printing Labels (DC-300 only) 834. The installation program will now install the necessary files on your computer. When complete, you willsee the foll
Introduction 31.2 Modes of Operation1.2.1 Description of Modes of OperationThe DC-200/300 has four main modes of operation:• Operation Mode – where al
84 DC-200/300 Operation Manual7.3.2 Formatting a Label With the DC-300 Label Format Editor SoftwareThe instructions below apply to Version 1.37 build
Printing Labels (DC-300 only) 85Enter the number of the Free Format you want to copy to the Free Format number you previously set inStep 1, making sur
86 DC-200/300 Operation Manual When the field is first inserted on the label, its representation will be colored green. The marker can bedragged with
Printing Labels (DC-300 only) 874. If you have inserted one of the 20 user-defined text fields, the Additional Parameters button at the bottomwill bec
88 DC-200/300 Operation ManualExporting a Label Design as a Text FileLabel designs you store in the DC-300 Label Editor database can be saved and expo
Printing Labels (DC-300 only) 89button to exit the scale setup dialog box.4. It is not necessary to use the Scale Preferences tab in the Setup dialog
90 DC-200/300 Operation Manual7.4 Manual Printing of Labels You can print a label or receipt for a single transaction in Operation Mode. The format th
Printing Labels (DC-300 only) 917.5 Free Format Label Programming 7.5.1 General Label ParametersLabels with widths of 32 mm to 56 mm and lengths of 19
92 DC-200/300 Operation ManualThe print angle of some items can be rotated in 90 degree increments. Depending upon the rotation, the X, Ystarting poin
Printing Labels (DC-300 only) 93Item Label FormatBelow are the fields and barcodes that can be printed on an Item Label.Item No.Item Data Notes1 ID CO
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