95145DC-530 Counting ScaleOperation ManualCounting ScaleVersion 2.01
6 DC-530 Operation Manual2.0 InstallationThis section describes the procedure for the installation and setup of the DC-530 counting scale.2.1 Unpackin
Installation 72.3 Setting UpPlace the scale on a solid, level surface away from fans, breezes, and sources of electrical interference or magnetic fiel
8 DC-530 Operation Manual2.4.2 Start-Up Screens1. When powering up, the DC-530 will display the model number and firmware version.2. Next, the scale t
Installation 92.6 Replacement PartsThe following table lists the part numbers and descriptions of replacement parts available for the DC-530Counting S
10 DC-530 Operation Manual3.0 Configuration SettingsThis section presents the setup and configuration of the DC-530 Counting Scale to be used specific
Configuration Settings 116. To change another SPEC code before exiting, repeat Steps 3 and 4.If you power off the scale while the saving process in go
12 DC-530 Operation Manual09RS232C2Baud Rate000: 19200001: 9600 [DEFAULT]010: 4800011: 2400100: 120010RS232C2Parity Bit00: Even01: Odd10: None [DEFAUL
Configuration Settings 133.2 Configuring Weight and Measurement Specifications (Dealer/Technician Maintenance)1. To configure customer specifications,
14 DC-530 Operation Manualdisplayed in the NEW SETTING field.5. Once you have entered your change, you have the following options:• press the + (Plus)
Configuration Settings 1523 Minimum Display (Load Cell 1)00: 101: 210: 511: 10Display Resolution (Load Cell 1)(when internal count span is 500,000)00:
16 DC-530 Operation Manual27 Minimum Display (Load Cell 2)00: 1 [DEFAULT]01: 210: 511: 10Display Resolution (Load Cell 2)(when internal count span is
Configuration Settings 1735 Enble Tare0: No1: Yes [DEFAULT]Digital Tare Setting0: No1: Yes [DEFAULT]Tare R a n ge00: 100% of Full Scale [DEFAULT]01:
18 DC-530 Operation Manual40 Load Cell 1 Sensitivities Selection (mV/V)1000(8 H): 2.081001(9 H): 1.841010(A,H):1.601011(B H): 1.361100(C H): 1.12 [DEF
Configuration Settings 1946 Tare Increase0: No1: Yes [DEFAULT]Weight Unit0: kg1: g [DEFAULT]NOTE: This SPEC does not affect the units displayed unless
20 DC-530 Operation Manual4.0 CalibrationThe DC-530 Counting Scale is a high-precision instrument. Although the scale needs very little maintenance, y
Calibration 21full capacity of the scale (i.e. a 10 lb weight for 10 lb capacity scale, etc.) If the reference weight is not equal to the full capaci
22 DC-530 Operation Manual5.0 Scale OperationsThe following sections contain detailed operator instructions for the DC-530 counting scale. Included ar
Scale Operations 235.2 Teraoka Error Prediction (TEP) FunctionThe DC-530 counting scale includes the DIGI TEP (Teraoka Error Prediction) Function whic
24 DC-530 Operation Manualthe TAR E key. The weight display will now show 0 and the Net and Zero indicator lamps will illuminate.3. Remove the contai
Scale Operations 25accumulation of tare values. To allow Tare Subtraction, SPEC 45, Bit 3 TARE DECREASE must be set to “1: YES”.5.4.4 Tare Accumulatio
Contents1.0 Introduction...
26 DC-530 Operation Manualquantity using the numeric keypad before pressing the PCS key. 4. To improve the accuracy of the Unit Weight calculation, ad
Scale Operations 274. You can now begin counting operations by placing a quantity of the pieces to be counted on the platform. The scale will display
28 DC-530 Operation Manual7. To print a label showing the total, press the * PRINT key.Figure 5-1. Total Accumulation Label Sample8. This will also cl
Scale Operations 293. Remove Container 1 from the platform.4. Place Container 2 (full of parts) on the scale.5. Press the - (Minus) key to subtract t
30 DC-530 Operation ManualNOTE: To perform Negative Counting, SPEC 52, Bit 1 must be set to 1: Yes. This is the default setting.5.5.7 Counting Out of
Scale Operations 311. Press REZERO to zero the scale.2. Press the TEP key to enter the Teraoka Error Prediction Mode.3. Count out a number of parts to
32 DC-530 Operation Manual6. When the sample weight is within the required range, the scale will recompute the Unit Weight and return to the TEP Sampl
Scale Operations 33platform. The scale will display the number of pieces as well as the Total Weight, based on the Unit Weight established by the sam
34 DC-530 Operation Manualwithout error.2. Press the REZERO key to zero the scale.3. Place on the platter a quantity of parts to be counted.4. If the
Scale Operations 355.6.5 TEP Mode - Negative CountingNegative Counting in TEP Mode follows the same procedure as in Normal Counting Mode but you must
25.9 Sample, Count and Print a Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355.10 S
36 DC-530 Operation Manual5.9 Sample, Count and Print a LabelNOTE: For this function to be used on the DC-530, an external printer must be connected
Scale Programming 376.0 Scale ProgrammingThe DC-530 can store information for up to 200 of the parts you count most frequently, eliminating the need f
38 DC-530 Operation ManualIf you enter an Item Code that has already been programmed, the display will flash red and the error message ITEM XXX, EXIST
Scale Programming 396.2 Updating the Record of an Existing ItemThere are two ways to edit or update the data in the record of an Item Code already pro
40 DC-530 Operation Manual2. Enter the three digit Item Code for an item you have previously programmed into the DC-530’s item memory and press the #
Scale Programming 41below, 25 items have already been entered, 175 can still be entered3. In the Item Programming Screen press the 1 key to enter Edit
42 DC-530 Operation ManualIf you press the 1 key to save the changes to the Item Code record the display will turn red and confirm that the record’s d
Scale Programming 434. Enter the three digit Item Code of the item to be deleted, then press the # key to call up that item. The scale will display t
44 DC-530 Operation Manualdelete all data associated with the 25 items in memory.3. In the Item Programming menu, press the 3 key to enter the Delete
Scale Programming 45• Specification 02, Bit 2 - Setpoint Selection, sets whether the setpoint is programmed on the basis of pieces or weight. The def
Introduction 1About This ManualThis manual contains operating procedures for the DC-530 counting scale and provides the user with all the information
46 DC-530 Operation Manual7.0 External Devices: Printers, PCs, Scanners and ScalesThe DC-530 Counting Scale is equipped with three RS-232C ports that
External Devices: Printers, PCs, Scanners and Scales 477.1.2 Epson TM-U220 Tape Printer or Epson TM-U295 Ticket PrinterTo use the Epson TM-U220 Tape P
48 DC-530 Operation Manual7.2.2 ZEBRA LP2844 Barcode PrinterSet SPEC09 to 0010. The Zebra LP2844 Barcode Printer offers three default label formats f
External Devices: Printers, PCs, Scanners and Scales 497.2.3 Epson TM-U220 Tape PrinterSet SPEC09 to 0011. This tape printer uses a default format wh
50 DC-530 Operation Manual7.3.3 Pin AssignmentsThe DC-530 counting scale is connected to a PC using a 9 pin D-SUB connector configured as follows:7.3.
External Devices: Printers, PCs, Scanners and Scales 517.3.5 Output Data Formats With HeadersThe DC-530 can output two types of headers - Header Codes
52 DC-530 Operation Manual7.4 Setpoint ConnectorYour DC-530 has a setpoint output that can be attached to output relays for setpoint control of extern
External Devices: Printers, PCs, Scanners and Scales 537.6 Remote Scale ChannelThe Remote Scale option for the DC-530 can be ordered as Rice Lake Part
54 DC-530 Operation Manual7.6.2 Remote Platforms AvailablePlatform Capacity Platform Dimensions100.00 lbs 13" x 17" (DIGI S-SL Platform)250
Appendices 558.0 Appendices8.1 Error Message ListThe DC-530’s alphanumeric display allows for detailed error messages. Use Table 8-1 below to find the
2 DC-530 Operation Manual1.2 Modes of OperationThe DC-530 has four modes of operation that are accessed from the MODE key:• Counting Mode – where all
56 DC-530 Operation Manual8.2 TroubleshootingTable 8-2 shows some potential problems that might arise while using your scale, their possible causes, a
Appendices 578.3 SpecificationsOperating Conditions• Operating Temperature- -10°C ~ +40°C (OIML)• Operating Humidity - 15%~ 85% RHElectrical Specifica
58 DC-530 Operation Manual9.0 DC-530 Limited WarrantyRice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed
Introduction 31.3.3 Display ElementsThe DC-530’s display shows different elements depending on whether it is in “Normal Counting Mode” or “TEP (Teraok
4 DC-530 Operation Manual1.3.4 Key FunctionsThe DC-530 features many functions for managing item information and scale operation. Table 1-4 lists the
Introduction 5UNIT WEIGHT key -Counting Mode - Used to set the Unit Weight.Program Mode - Used to register an item code being entered into memory.PO
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